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There are no more items in your cartIn a modern factory, production efficiency and precision depend mostly on transfer systems. These systems, such as conveyor solutions from Bosch Rexroth, are essential for the efficient operation of production lines and help transport parts from one assembly line station to another. In this post we take a journey through industrial conveyor systems by presenting the different Bosch Rexroth solutions in this area.
What is an industrial transfer system?
An industrial transfer system is responsible for moving elements and products from one point to another. They are an essential element in any production chain in different industries.
In this way, conveyors facilitate movement operations, guaranteeing safety, productivity and efficiency, while optimizing the workflow.
Their application is important both for the transport of very heavy materials (> 1000 kg) and very small and fragile materials in the medical or electronics industry such as pacemakers, contact lenses or sensors and precision mechanical parts. You simply must know how to choose and design transfer systems with strategic vision.
The choice of the right conveyor system depends on the weight of the items to be transported, speed, the dimensions of the production line and the installation space. The following is a detailed description of the different Bosch Rexroth solutions.
Bosch Rexroth transfer systems:
TS 1 Transfer System
The TS1 is the smallest and most precise model in Rexroth's transfer systems line. It is specially designed for the precise assembly of complex products and the precise production of small products or modules.
Thanks to its compact and modular design, it is excellent for tasks requiring a high level of positioning accuracy and repeatability, ideal for industries such as electronics, medical devices and precision technology.
It consists of a plastic or steel pallet-based structure, which is configurable and includes turns and curves. Its features allow it to be easily integrated with other systems, enabling the adaptation of additional parts or the integration of automation equipment without modifying the basic structure. This makes it a very flexible option for plants that need a system that is scalable and adaptable to changing production needs.
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TS2 plus
The TS 2 plus is a modular workpiece carrier transport system capable of transporting pallets of workpieces up to 240 kg. It is particularly effective in complex environments such as cleanrooms, dry rooms and ESD applications, making it ideal for the pharmaceutical, electronics and medical industries.
It has several possible conveying options including polyamide belt, toothed belt, flat head chain and roller chain for accumulation. It is an all-terrain option due to its modular concept and its possible and quick adaptation to any environment or need.
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TS5 (roller conveyor system)
The TS5 is a robust roller conveyor designed to move heavy loads up to 400 kg. It incorporates a central shaft drive, which ensures uniform power distribution throughout the system, synchronizing the movement of the rollers. This design reduces mechanical complexity by avoiding multiple transmissions, and ensures smooth and continuous movement of loads, reducing noise and ensuring low maintenance.
The TS 5 conveyor system offers a wide range of components and accessories that increase the system's potential and modification possibilities: from drive modules, pallets, roller sections, curves or diverters, to positioning units and conveyor control components.
It is ideal for industries such as automotive, warehousing and electronics, where large volumes or heavy loads need to be transported efficiently.
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ACTIVE Mover
ACTIVE Mover is an efficient and precise linear motor driven system capable of moving pallets both synchronously and asynchronously. This system offers individualized control of each pallet, allowing them to be programmed independently to meet the specific requirements of each production line.
Precision, speed, power and flexibility define it. It is especially used in assembly lines for industries such as pharmaceuticals, cosmetics and electronics. In addition, its ability to integrate into existing production lines allows for efficient complex configurations.
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VarioFlow plus
The VarioFlow plus is a modular chain conveyor system, designed to provide high customization for both standard applications and more demanding environments. It is easily adaptable to various configurations, making it a very flexible option.
It has advanced sliding properties and low friction materials that reduce wear and noise. It is ideal for the food, packaging, healthcare or automotive industries, where friction control and hygiene are a must.
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How to choose a transfer system
This table groups the technical specifications and details of the conveyors presented above. It is a guide to help you choose the right conveyor system for your application and needs:
| Model | Load | Speed | Workpiece pallet sizes | Conveyor media | High repeat accuracy |
|---|---|---|---|---|---|
| TS1 | Up to 3 kg | 18 m/min | 80 x 80 mm, 120 x 120 mm, 160 x 160 mm | Belt, toothed belt | ± 0.015 mm |
| ACTIVE mover | Up to 10 kg | 150 m/min | 165 mm to 500 mm | Linear Motor | ± 0.01 mm |
| VarioFlow | Up to 10 kg | 60 m/min | 65 x 75 mm, 90 x 300 mm | Plastic or steel flat chain | - |
| TS2 | Up to 240 kg | 150 m/min (3 m/s) | 160 x 160 to 1200 x 1200 mm | Belt, toothed belt, flat top chain, accumulation roller chain, Vario chain | ± 0.3 mm |
| TS5 | Up to 400 kg | 18 m/min | 455 x 455 to 1040 x 845 mm | Rollers | ± 0.3 mm |
Applications
Each transfer system specializes or adapts to the specific needs and requirements of different types of industries due to its design features and potential.
1. Movement and assembly of vehicle components in the automotive industry. TS2 and TS5 conveyors are used to move heavy weights such as engines or chassis between different workstations.
2. In the food industry it is used for handling and packaging products. VarioFlow and ACTIVE Mover conveyors use the modular belt to transport products through the various stages of the production process, for example in packaging and distribution.
They can be integrated with control systems and sensors for error detection and real-time quality control.
3. In the logistics sector, the most common conveyor systems are roller conveyors. In this case, Rexroth has the TS5 roller system and the Vario Flow chain conveyor. They are used for sorting and distributing packages where the aim is to optimize the workflow and reduce time.
The rollers provide speed and accuracy. In addition, they can be combined with RFID sensors to identify the goods.
4. In electronics manufacturing, precision, sensitivity and control are needed, so Bosch Rexroth's TS1 for small parts and TS2 plus solutions are well suited due to their robustness and performance in ESD environments.
5. In the transport and sorting of pharmaceuticals, light movement and extreme hygienic conditions are key. In this sector the TS1, VarioFlow and ACTIVE Mover stand out, as their design meets the high hygiene requirements to avoid possible cross-contamination.
Findings
Bosch Rexroth conveyors stand out for their quality and modular design concept, which allows them to be easily integrated into different applications and with other products in the family, and their properties can be increased according to your needs and production and performance requirements. It is a long-term vision that allows you to change or expand giving you total freedom.
Transfer systems consist of standardized units that can be combined at will to form a system. They can be created and integrated into tailor-made installations depending on the function and the different objectives pursued.
How can we help you?
We are Official Bosch Rexroth Partner, and in addition to supplying parts and components, we provide personalized technical assistance, support, original Bosch Rexroth repair services... Our team will guide you to find the solution that best suits your requirements and needs!